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TSY In House Training #296: AIAG VDA FMEA (5th EDITION)

TSY In House Training #296: AIAG VDA FMEA (5th EDITION)
What a cute selfie.

FMEA (Failure Mode and Effects Analysis) is a proactive tool, technique and quality method that enables the identification and prevention of process or product errors before they occur. The goal is to avoid adverse events that could potentially cause harm to human, equipment and product.

As a tool embedded within Six Sigma methodology, FMEA can help identify and eliminate concerns early in the development of a process. It is a systematic way to examine a process prospectively for possible ways in which failure can occur, and then to redesign the processes to eliminate the possibility of failure. Properly executed, FMEA can assist in improving overall satisfaction and safety levels. There are many ways to evaluate the safety and quality of the product, but when trying to design a process, a proactive approach is far preferable to a reactive approach.

This course will also cover other problem solving tools & techniques that are needed in order to properly prepare the FMEA so that potential problems can be prioritized and actions can be taken in high risk areas.

This course is based on the latest 5th edition of the FMEA, often referred to as FMEA-VDA, which was re-leased in June, 2019.

Date: 23th & 24th August 2022

Venue: Ryco Hydraulics Sdn. Bhd., Kuala Ketil, Kedah

Course Objectives:

Upon completion of this course, participants will be able to:

  • Understand the need to perform Process FMEA.

  • Understand the concept & benefits of doing Process FMEA.

  • Understand the 7 Steps Process in performing Process FMEA-VDA.

  • Understand the Major Differences between FMEA 4th edition vs FMEA-VDA 5th edition

  • Identify and prevent potential problems from occurring in a product, service or process design.

  • Make a necessary risk assessment and decision of the process based on the outputs from the Process FMEA in order to mitigate or avoid process risks.

  • Ultimately, select solutions that will permanently eliminate potential process defect(s) or problem(s).

  • Learn to document and incorporate Critical Process items into a Control Plan including.

    • Listing critical characteristics and the specification limits

    • Use FMEA to help identify the critical characteristics.

    • Identifying how data is to be collected on these critical characteristics, and the sample size.

    • Adding a reaction plan that identifies what to do if a characteristic is out of specification.

Training Methodology:

The course content & concepts are explained using every day analogies and real world examples. The learner will get hands-on experience and step-by-step real-life examples in a workshop environment.

Who Should Attend:

This course is focusing on people who are involved in New Product Introduction, Manufacturing, Quality, and other various engineering roles that are directly or indirectly involved in manufacturing process.

More Training Pictures:

Feel free to contact TSY Consultancy by Call / WhatsApp to +6012-6243921 or email to


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